Continuous 380V Nitrogen Shielded Aluminum Brazing Line
Product Introduction
The Continuous 380V Nitrogen Shielded Aluminum Brazing Line is a complete, integrated manufacturing system designed for high-volume, flux-based brazing of aluminum heat exchangers. Operating under a protective nitrogen atmosphere, this line ensures oxidation-free joining of components such as radiator cores, condensers, intercoolers, and evaporators. It represents a core solution for automotive parts manufacturers seeking reliability and scale.
Key Advantages
- Complete Integrated Line: Provides a seamless process flow from pre-treatment to cooling, reducing handling and optimizing production continuity.
- Consistent High Quality: Nitrogen shielding eliminates oxidation during brazing, resulting in clean, strong, and corrosion-free joints essential for leak-proof performance.
- Precise Process Control: Features adjustable mesh belt speed and stable temperature control up to 650°C, allowing fine-tuning for different product geometries and thermal profiles.
- Robust & Reliable Design: Built for industrial duty with a sturdy muffle and efficient cooling system, ensuring long-term operational stability and minimal downtime.
- Certified & Supported: CE-approved for safety and performance standards, backed by comprehensive after-sales service including overseas engineering support.
Technical Specifications
| Parameter |
Detail |
| Process & Performance |
|
| Primary Application |
Brazing of Aluminum Heat Exchangers (Radiators, Condensers, Intercoolers, etc.) |
| Protective Atmosphere |
Nitrogen |
| Rated Working Temperature |
650 °C |
| Mesh Belt Speed Range |
200 - 1000 mm/min (Adjustable) |
| Heating Method |
Electric Resistance |
| Cooling Method |
Water Cooling or Air Cooling |
| Electrical & Physical |
|
| Supply Voltage |
380V |
| Installed Power |
~700 kW (Adjustable) |
| Furnace Muffle Length |
10 meters (Standard) |
| Line Dimensions (LxWxH) |
Custom Made |
| Line Weight Range |
2 - 35 Tons (Configuration dependent) |
| Certification & Service |
|
| Compliance Certification |
CE |
| Brand |
Sunhope |
| Warranty |
1 Year |
| After-sales Service |
Engineers available for overseas machinery service |
Standard Configuration
This line typically includes: Continuous Flux Spraying Section (with mixer & feeder), Drying Oven, Brazing Furnace Section with Front/Rear Vestibules, Air Cooling Chamber, Electrical Control System, and Water & Nitrogen Supply Units. A degreasing section or water cleaning machine is available as an optional add-on.
About SUNHOPE
For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.
Core Services & Capabilities
- Factory Setup Support: We assist international clients in establishing local radiator/condenser manufacturing plants, providing tailored solutions based on 15+ years of industry knowledge.
- Comprehensive Equipment Supply: We supply complete production lines (including CKD kits) and offer pre-sales & after-sales technical support. Our engineers provide on-site installation guidance.
- Full Component Supply: SUNHOPE is your single source for all essential radiator and condenser hardware and plastic components, guaranteeing supply chain reliability and finished product quality.
- Technical Expertise: As equipment users ourselves, we possess deep operational understanding, enabling us to quickly identify and resolve potential production issues.
Why Partner with SUNHOPE?
- Extensive Mould Inventory: Over 200 proprietary head plate moulds covering most popular global vehicle models.
- Equipment Expertise: 10+ years of hands-on radiator manufacturing experience allows us to recommend and source optimal machinery for your needs.
- Superior After-Sales Support: Strong partnerships with equipment providers ensure prompt and effective service. Our user perspective enables faster, more accurate problem-solving.
- True One-Stop Solution: From factory design, equipment supply, and component sourcing to technical support - SUNHOPE delivers seamless integration for successful radiator production startup and operation.
